The confectionery industry is known for its delightful array of candies, chocolates, and other sweet treats that captivate our taste buds. Behind these delectable creations, there are sophisticated machines and equipment that play a crucial role in their production. When it comes to industrial confectionery processing, selecting the right machinery is essential for ensuring efficiency, productivity, and consistent quality.
Pumping & Extrusion Systems
Pumping and extrusion systems allow products with particulates such as cake frosting and fillings to be transferred and portioned with gentle handling, resulting in the least amount of product damage.
Pumping systems. Pumping systems facilitate the movement of various ingredients and mixtures throughout the production line. These systems are responsible for maintaining precise control over flow rates, ensuring the accurate dosing of ingredients, and enabling the seamless transfer of viscous substances.
- Range of viscosities. One of the key considerations when choosing a pumping system is the ability to handle a wide range of viscosities. Confectionery processes often involve handling thick mixtures, such as caramel, fondant, or nougat, as well as more fluid substances like chocolate and cream. The selected pumping system should be versatile enough to accommodate this diverse range of viscosities without compromising the quality of the final product.
- Hygiene. Another important factor to consider is hygiene and cleanliness. Confectionery production demands strict adherence to hygiene standards to prevent contamination and ensure product safety. Pumping systems designed for confectionery applications should be easy to clean, with minimal risk of product residue buildup or cross-contamination.
Extrusion systems. Extrusion systems are commonly used in the confectionery industry to create a wide range of products, such as filled chocolates, candy bars, and chewy candies.
Precision. These systems rely on the precise control of pressure, temperature, and flow rates to shape and form confectionery masses into desired shapes and sizes.
Product requirements. The choice of an extrusion system should be based on the specific requirements of the confectionery products being produced. Some important factors to consider include the desired texture, shape, and filling characteristics. For instance, if you aim to produce filled chocolates with precise filling ratios, a high-precision extrusion system with accurate depositing capabilities will be necessary.
Marlen’s Opti Pump System. The Opti Pump is a highly versatile pumping system that offers exceptional control over flow rates and viscosities. The Opti pumping system allows products with particulates such as cake frosting to be diffused across the pump’s sheeting valve for the gentlest handling, resulting in the least amount of product damage. Viscous products such as peanut butter can be extruded and deposited into various forms while maintaining product integrity. The pump is specifically designed to handle abrasive products such as items with high sugar content.
- Versatility. The Opti Pump utilizes advanced technology to handle a wide range of confectionery ingredients, from low-viscosity liquids to highly viscous masses. This versatility allows confectionery manufacturers to streamline their production processes and enhance product quality and consistency.
- Ease of cleaning. The Opti Pump’s design also prioritizes hygiene and ease of cleaning. Its smooth, stainless steel surfaces minimize the risk of product residue buildup, ensuring quick and efficient cleaning between batches. The system can be disassembled easily for thorough cleaning and inspection, enabling confectionery manufacturers to maintain the highest standards of cleanliness.
- Automation. The Opti Pump incorporates advanced automation features, such as precise dosing and controlled flow rates, which contribute to improved efficiency and reduced waste. The system’s intuitive interface and user-friendly controls make it easier for operators to monitor and adjust parameters, leading to enhanced productivity and minimized downtime.
Choosing the right industrial confectionery processing machines is vital for confectionery manufacturers aiming to optimize their production processes. By investing in the right industrial confectionery processing machines, manufacturers can enhance their production capabilities, deliver consistent quality, and satisfy the cravings of consumers worldwide. Please contact Marlen at (800) 862-7536 for your food processing equipment needs.
